Toolbox Security Talk
Purpose of the topic
To ensure that all workers who build fertilizer plants and buildings understand the importance of proper fall protection harness placement
and how to properly use and inspect their harness.
Why proper harness fit is important
- An ill-fitting harness can fail in the event of a fall.
- A poor fit can cause injuries such as internal damage, suspension trauma, or even death.
- OSHA requires fall protection for workers at heights greater than 6 feet in construction. Checklist for proper harness fit
- Inspection before use
o Check the belts for fraying, cuts, burns, or signs of wear.
o Inspect D-rings, buckles, and seams for damage or corrosion.
o The label must be legible and present. - Putting on the harness
o Attach the harness by the D-ring (the rear D-ring should hang freely).
o Put on your leg straps one at a time, as if you were putting on a pair of pants. - Adjusting the fit
o Shoulder straps: tight but not restrictive, no slack or twisting.
o Chest strap: Placed in the middle of the chest (sternum area), not too high or too low.
o Leg straps: Tight enough to slide only one flat hand (not a fist) underneath.
o D-ring: It should be centered between your shoulder blades. - Check everything twice
o Make sure all buckles are properly fastened.
o No twisted straps.
o Move to test comfort and mobility.
Common mistakes to avoid
- Loose leg or chest straps.
- Wearing the harness over bulky or slippery clothing.
- Using damaged or expired equipment.
Pro Tips - Ask a friend to check your fit.
- Store your harness in a clean, dry area.
- Report damaged equipment immediately.
